Your Professional Drying Machine for Seamless Softgel Supplier!
Yantai Boxin Pharmaceutical Machinery Co., Ltd. has been a pill dropping machine manufacturer since 2012, integrated with professional research and development, production, and marketing. To improve the pills dropping level and make new equipment suitable for modern production, we learned the advanced technologies of other manufacturers at home and abroad and carried out intensive study and bold innovation, and have designed pill dropping machines with various functions, which have formed lines.
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![4 Section Softgel Tumbler Dryer]()
4 Section Softgel Tumbler Dryer
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![8 Section Softgel Tumbler Dryer]()
8 Section Softgel Tumbler Dryer
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![400mm Lab Drying Machine for Seamless Softgel]()
400mm Lab Drying Machine for Seamless Softgel
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Why Choose Us
Professional Team
Our engineering team comprises experts in pharmaceutical engineering, refrigeration systems, electrical automation, mechanical design, and hydraulics, ensuring practical and technically reliable equipment solutions.
Customized Solutions
Equipment selection and production line design are customized based on raw material requirements, capacity targets, and budget constraints. Technical specifications and layout planning are tailored to each project.
Sales Markets
We supply equipment to multiple international markets, including China, the United States, Russia, New Zealand, Brazil, Singapore, and Thailand, and possess extensive experience to meet diverse regulatory and operational requirements.
Advanced Equipment
We have a complete set of in-house processing equipment, such as shearing machines, bending machines, welding systems, lathes, milling machines, and drilling machines, to support production, enabling stable quality control and flexible production planning.
Specification
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Voltage (3-phase 5-wire system) |
380V |
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Power |
3.1KW |
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Loading capacity of single cage |
3～5kg |
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Rotational Speed |
8 rpm |
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How many cages |
4 |
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Room Temperature |
22-25℃ |
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Weight |
430kg |
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Overall Dimensions |
3650*730*1000 mm |
Superior Stability: The machine is used for softgel drying to ensure the capsules are fully dried and stable, a crucial step after pre-drying.
Precise Environment Control: The drying tunnel strictly controls moisture levels, temperatures, and other environmental conditions throughout the capsules' journey, ensuring uniformity and consistency.
High Throughput and Efficiency: The tunnel is highly efficient, allowing large numbers of trays to be dried simultaneously, offering increased capacity for manufacturing facilities.
Customized to Production: The design can be customized and built to suit your specific production volumes and plant room requirements.
Standard Rotary Cage Dryer: The softgel drying system features a rotary cage that ensures consistent and even drying of soft capsules. It is perfect for general applications where standard drying capacity is sufficient. This model is simple, reliable, and cost-effective, making it ideal for small to medium-scale operations.
Double-Layer Softgel Drying System: It features a double-layer design, which enhances drying capacity and efficiency. This system is perfect for companies looking to improve productivity without compromising the quality of the softgel capsules. The double-layer setup allows for better airflow and uniform drying, making it ideal for businesses with moderate to high production volumes.
Intelligent Double-Layer System with Dehumidification: It features an intelligent system with dehumidification technology that allows for precise temperature and humidity control. This ensures that your softgel capsules are dried at optimal conditions, resulting in higher product quality and consistency.
Basic Principles of Drying Machine for Seamless Softgel
Loading Softgel Capsules into the Cage
The first step in the softgel drying process is to load the newly formed softgel capsules into the cage or drying drum. These capsules are usually wet, as they contain residual moisture from the encapsulation process. The cage is a rotating drum or container that holds the capsules in place while they are subjected to drying conditions.
Heat and Airflow Application
Temperature control: The temperature inside the cage is carefully monitored and maintained at a level that is high enough to promote moisture evaporation but low enough to prevent damage to the softgel capsules. Excessive heat can cause the gelatin to soften too much or even melt, while too little heat can result in inefficient drying.
Airflow regulation: The airflow inside the cage is also crucial to the drying process. The system ensures that air circulates evenly around the softgel capsules, helping to remove moisture from all sides of the capsules. Airflow needs to be steady and controlled to avoid uneven drying, which could lead to variations in capsule quality.
Rotating Motion for Even Drying
Tumbling action: The rotation of the cage mimics a tumbling action, which is especially important for softgel capsules, as they are delicate and prone to sticking together. The tumbling ensures that the softgel capsules remain separated from each other, allowing for efficient airflow and uniform drying.
Prevention of clumping: Without this tumbling motion, the capsules could stick together, leading to uneven drying and the potential for defective capsules. The rotating cage ensures that this issue is avoided by allowing the capsules to move freely.
Moisture Removal
Moisture reduction: The drying process gradually reduces the moisture content of the softgel capsules to an optimal level. Typically, softgel capsules should have a moisture content of around 5-8%, depending on the formulation.
Control systems: Most drying machines for seamless softgel come with built-in control systems that monitor and adjust the temperature, airflow, and humidity inside the drying chamber to ensure optimal moisture removal. These systems may use sensors to track the progress of drying and adjust conditions as needed.
Cooling Phase
Gentle cooling: The cooling phase is gradual, as rapid cooling can lead to thermal shock, which may cause the softgel capsules to break or crack. Drying machines for seamless softgel are equipped with cooling mechanisms that gradually bring the temperature down in a controlled manner.
Unloading and Inspection
Once the softgel capsules have been dried and cooled, they are unloaded from the cage. At this point, the capsules are ready for inspection to ensure that they meet the required quality standards. The capsules are visually inspected for defects such as cracks, leaks, or deformation.
Applications of Drying Machine for Seamless Softgel
Pharmaceuticals: Drying liquid-filled medications, chemotherapy drugs, and biologics (like enzymes) for controlled release.
Nutraceuticals (Health Supplements): Essential for manufacturing vitamins (like Vitamin D, E) and dietary supplements, ensuring they are safe for consumption and have a long shelf life.
Cosmetics: Used for skincare and beauty products, such as serums or beauty oils, requiring specialized drying to maintain formulation integrity and desired softening points.
Our Service
Pre-Sales Service
Professional consultants provide one-on-one consultation, tailoring equipment selection and production line planning based on your raw materials, production capacity, and budget. We provide detailed technical specifications and case studies, and can arrange online factory tours to ensure accurate decision-making.
Post-Sales Service
After signing the contract, we provide full-process order tracking services. We provide real-time updates on production progress and strict quality control. We provide clear operating instructions and factory inspection videos, and assist you with efficient customs clearance and logistics arrangements to ensure smooth equipment delivery.
After-Sales Service
We provide professional equipment installation, commissioning, and operator training to ensure rapid production start-up. We also provide spare parts support and remote technical guidance to provide you with ongoing technical upgrades and maintenance services.
Packaging and Shipping
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Packaging |
Wooden box, PE film |
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Transportation methods |
Road transport, rail transport, sea transport |
Yantai Boxin Pharmaceutical Machinery Co., Ltd. is one of the most professional drying machine for seamless softgel manufacturers and suppliers in China. With abundant experience, we warmly welcome you to buy discount drying machine for seamless softgel for sale here from our factory. For price consultation, contact us.
