Seamless Softgel Machine for Production

 

Working voltage(V)	220/380
Power supply(kw)	4.5
Temperature control	Softgel capsule liquid, core material, oil bath, cooling, refrigeration, drip head
Product speed	4-20 Pcs/Second
Weight and diameter of soft capsule	5-600mg (dia 2-10mm)
Volume of content tank	≦10L(Customizable)
Rubber tank volume(L)	Standard 60L
Weight(kg)	280kg
Machine dimension(mm)	710×860×1900

 

Medicine Hopper Combination

The medicine hopper combination is fixed on the feeding pump. It's used for containing the material liquid to make capsules. The hopper combination includes stirrer and heat preservation device that can be decided by customers themselves use or not use according to material liquid's different physical properties. And a material liquid position sensor is set in the hopper.

 

Die Roll of Softgel Encapsulation Machine

The timing belt, gear, and worm gearing system are included in the die roll housing assembly that is mounted on the frame. The driving force from the motor is distributed to the die shaft, feeding pump, leading roller units, and so on. The die roll housing assembly is the core equipment of the main machine. Two dies are mounted on the left and right die roller shafts respectively (face to the front of the main machine, take operator's left hand as the left side, following are the same). The right die shaft can rotate only while the left die shaft can not only rotate but also move laterally.

 

Mangle Roller

The mangle roller is fixed on the frame that is driven by the mangle roller motor. After cutting by the die, the gelatin film turned to the mesh gelatin that entered into the net gelatin tank from the middle space of two tooth shafts of the mangle rollers. The two tooth shafts rotate oppositely to drive the mesh gelatin and to ensure the gelatin film can do timing action successfully along with the circle of the die. The mangle roller is driven by the motor.

 

Conveyor

The conveyor is used for transferring the capsules. It consists of a motor, conveyer belt, and adjustable device. The conveyor is fixed in front of the mangle roller. The adjustable device is used for regulating the loose and tight extent of the belt. When the conveyor running reversely, the belt moves in the right direction so that it transfers the scrap capsule to the scrap tank.

 

Gelatin Box

The two gelatin boxes are fixed on both sides of the frame by support respectively and suspend above the cooling drum. The gelatin liquid is spread on the rotating drum to form gelatin film. The heating pipe and temperature sensor are set on the gelatin box.

 

Gelatin Ribbon Stripper

The stripper is located under the die roll housing assembly. The driving force passed from the motor under the die roll housing assembly drives a pair of hexagonal shafts and a pair of hairbrushes through the gear in the stripper. The former is used for stripping off the capsules that not fall off from the mesh gelatin after rolling and pressing while the latter is used for cleaning the die roller.

 

Cooling Drum for Softgel Encapsulation Machine

The cooling drum is fixed on both sides of the frame and each side has one. The coolant is circulated in the cooling drum. The refrigerate temperature value is set by the touch screen, then after a period of time, the temperature of the drum will be kept at the set value. When the temperature of the encapsulator cooling drum is controlled within a certain range(till a stable status), the gelatin boxes above begin to supply gelatin liquid.

 

Lubrication System

The lubrication system consists of motor, lubrication oil pumps, oil tanks, and some pipelines. They are at the back of the machine frame. The lubrication oil pump lubricates for gelatin ribbon, die roll housing assembly gearing unit, and feeding pump gearing unit. The lubricant for the die roll housing assembly is mechanical oil while the others are lubricated by medical paraffin.

 

Water Cooling System

The water cooling system consists of a compressor, circulating water pump, water cooling fan motor, and some pipelines, in which the compressor is interfaced mode and it can be installed in another room or on the roof. The refrigerate temperature can be set in the touch screen that makes the temperature of the drum controllable so that the gelatin ribbon cooldown on the cooling drum quickly to form a uniform gelatin film.

 

 

 

Packaging	Wooden box, PE film
Transportation methods	Road transport, rail transport, sea transport