Your Professional Seamless Softgel Machine for Experiment Supplier!
Yantai Boxin Pharmaceutical Machinery Co., Ltd. has been a pill dropping machine manufacturer since 2012, integrated with professional research and development, production, and marketing. To improve the pills dropping level and make new equipment suitable for modern production, we learned the advanced technologies of other manufacturers at home and abroad and carried out intensive study and bold innovation, and have designed pill dropping machines with various functions, which have formed lines.
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Pilott Seamless Softgel Machine
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Small Batch Seamless Softgel Machine
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Experimental Seamless Softgel Machine
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Seamless Softgel Machine For Small Batch Custom
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Why Choose Us
Professional Team
Our engineering team comprises experts in pharmaceutical engineering, refrigeration systems, electrical automation, mechanical design, and hydraulics, ensuring practical and technically reliable equipment solutions.
Customized Solutions
Equipment selection and production line design are customized based on raw material requirements, capacity targets, and budget constraints. Technical specifications and layout planning are tailored to each project.
Sales Markets
We supply equipment to multiple international markets, including China, the United States, Russia, New Zealand, Brazil, Singapore, and Thailand, and possess extensive experience to meet diverse regulatory and operational requirements.
Advanced Equipment
We have a complete set of in-house processing equipment, such as shearing machines, bending machines, welding systems, lathes, milling machines, and drilling machines, to support production, enabling stable quality control and flexible production planning.
Specification
|
Voltage (3-phase 5-wire system) |
380V |
|
Power |
2.2KW |
|
Core material tank capacity |
≦10L |
|
Room Temperature |
22-25℃ |
|
Indoor Humidity |
45-60℃ |
|
Diameter of Softgel |
2-8 mm |
|
Fill Quantity Difference |
≦±3% |
|
Coolant Volume |
25L |
|
Weight |
230kg |
|
Overall Dimensions |
1240*600*2050 mm |
- Machine can be used to do technical experiment with 1-12 holes dripping head, and small size production.
- Medicine is heated by oil bath.
- Homogeneity blender is configured, blending speed can be adjusted steplessly to prevent the liquid being layered.
- Disassembly of the dripping tank is easy for conveniently clean.
- Medicine liquid, oil bath, cooling temperature, air pressure, and vacuum degree is displayed with numbers.
- Cooling pillar material is organic glass, it is convenient to observe the the forming process of the pill.
- Cooling pillar and cooling level can be lifted and down freely, it is easy to change dripping head.
- Cooling liquid is heated on the top, and chilled at the bottom, the temperature is distributed in step.
- Air pressure and vacuum degree can be adjusted freely, the dripping speed of pill with high viscosity and low viscosity can be controlled;
- Imported chill machine is applied, and the cooling effect is good, the temperature of the cooling liquid can be below 0℃.
- The cooling coil can be prolonged to get the pill hardened sufficiently;
- Overflow port is on the top of the cooling pillar to prevent the cooling liquid overflowing, and can reduce the temperature of the the cooling pillar mouth.
- 10g material can do experiment.
- The shell is close structure and with whole stainless steel, it is good for temperature keeping.
Key Components Of Seamless Softgel Machine for Experiment
Gelatin Melting Tank
Melts and maintains the gelatin at the correct temperature for forming the capsule shell.
01
Spreader Box and Casting Drum
These create two gelatin ribbons, which are cooled and prepared for encapsulation.
02
Injection Wedge
This device injects the liquid fill into the gelatin ribbons to form the capsules. The precision of this process is vital for accurate dosing.
03
Die Roll System
The ribbons pass through a pair of die rolls that shape and seal the capsules. These die rolls can be customized to produce various capsule shapes (e.g., round, oval, oblong).
04
Tumble Dryer
After encapsulation, the capsules are dried to remove excess moisture and harden the gelatin shell.
05
Seamless Softgel Machine for Experiment: Manufacturing Capacity
|
Softgel Fill Quantity(mg) |
Pcs/h |
|
20～40 |
144000～108000 |
|
40～80 |
108000～72000 |
|
80～120 |
72000～50400 |
|
120～150 |
50400～28800 |
|
150～200 |
28800～14400 |
|
200～250 |
14400～7200 |
Basic Principles of Seamless Softgel Machine for Experiment
Gelatin Preparation: A gelatin mass (made of gelatin, water, plasticizers like glycerin, and sometimes colorants) is melted and maintained at a controlled temperature (about 60° C). The gelatin mixture then moves into the machine's gelatin reservoir.
Gelatin Ribbon Formation: The melted gelatin is pumped into spreader boxes, which evenly distribute it onto two rotating cooling drums. As the drums rotate, the gelatin cools and solidifies into thin, flexible ribbons (typically 0.8-1.2 mm thick).
Filler Material Dosing: The liquid or semi-solid filler material (e.g., oils, vitamins, suspensions) is pumped through a precision dosing system.
Rotary Die Encapsulation: The two gelatin ribbons meet between a pair of rotating dies (molds) with capsule-shaped cavities. The dies rotate in sync and press together, sealing the gelatin around the filler material and cutting the capsule.
Drying & Inspection: Freshly made softgels are soft and sticky, so they pass through a drying tunnel of 20-30% humidity at 20-30° C for 12-24 hours to remove excess moisture.
Polishing & Packaging: Softgels are polished in a tumble dryer to remove surface oils, then are sorted and packaged in blister packs or bottles.
Chemical and Agrochemical Product Encapsulation
Industrial chemical manufacturers have adapted softgel capsule produce machines for specialized applications requiring precise encapsulation of reactive or volatile compounds. Agrochemical companies utilize this technology to create controlled-release formulations of pesticides, herbicides, and fertilizers that minimize environmental impact while maximizing agricultural effectiveness. The seamless softgel machine for experiment's hermetic sealing capability protects chemical compounds from premature activation or degradation, extending product shelf life and improving application safety for agricultural workers.
Research and Development Laboratory Applications
Pharmaceutical research institutions and contract development organizations employ small-scale softgel capsule produce machines for formulation development and clinical trial material production. Seamless softgel machine for experiments enable researchers to produce clinical trial supplies that accurately represent commercial products, ensuring data generated during development phases translates reliably to full-scale manufacturing. Academic institutions training pharmaceutical scientists invest in demonstration-scale softgel capsule produce machines that provide students with hands-on experience using industry-standard equipment, preparing the next generation of formulation scientists and manufacturing professionals.
Contract Manufacturing and Private Label Production
The seamless softgel machine for experiment's quick changeover capabilities and adjustable production parameters enable CMOs to maximize equipment utilization across varied client projects while maintaining strict separation between production campaigns. Private label manufacturers supplying retail chains and e-commerce brands depend on reliable softgel capsule produce machines that consistently deliver quality products meeting retailer specifications and consumer expectations.
Video
Our Service
Pre-Sales Service
Professional consultants provide one-on-one consultation, tailoring equipment selection and production line planning based on your raw materials, production capacity, and budget. We provide detailed technical specifications and case studies, and can arrange online factory tours to ensure accurate decision-making.
Post-Sales Service
After signing the contract, we provide full-process order tracking services. We provide real-time updates on production progress and strict quality control. We provide clear operating instructions and factory inspection videos, and assist you with efficient customs clearance and logistics arrangements to ensure smooth equipment delivery.
After-Sales Service
We provide professional equipment installation, commissioning, and operator training to ensure rapid production start-up. We also provide spare parts support and remote technical guidance to provide you with ongoing technical upgrades and maintenance services.
Packaging and Shipping
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Packaging |
Wooden box, PE film |
|
Transportation methods |
Road transport, rail transport, sea transport |
Yantai Boxin Pharmaceutical Machinery Co., Ltd. is one of the most professional seamless softgel machine for experiment manufacturers and suppliers in China. With abundant experience, we warmly welcome you to buy discount seamless softgel machine for experiment for sale here from our factory. For price consultation, contact us.
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