High Viscosity Paste Softgel Machine
Torque-adjusted High Viscosity Paste Softgel Machine for thick herbal extract, nutrient cream and emulsified paste encapsulation, anti-block feeding for heavy semi-solid raw material production.
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Product Introduction
Yantai Boxin Pharmaceutical Machinery Co., Ltd. is one of the leading manufacturers and suppliers of high viscosity paste softgel machine in China. Please feel free to wholesale cheap high viscosity paste softgel machine for sale here from our factory. Quality products and reasonable price are available.
Standard softgel machines are engineered for low-fluidity oil materials, which frequently suffer feeding stall, incomplete filling and material stratification when handling thick, dense semi-solid raw materials. Customized for processing concentrated herbal ointment, compound nutrient paste, thick plant extract and emulsified functional cream, this High Viscosity Paste Softgel Machine adopts forced constant-pressure feeding architecture, solving common production defects including empty capsules, uneven dosing and pipeline blockage during thick paste encapsulation.
It adopts unified series standard mechanical parameters: 3170×860×2050mm overall dimension, 600kg net weight, 11KW rated running power, compatible with global 380V three-phase industrial workshop power supply. Standard controlled workshop condition: 22℃-25℃ ambient temperature, 45%-60% stable humidity, which keeps paste fluidity balanced without extra heating dilution for original material formula protection.
Customized Structural Advantages for Thick Paste Processing
All material contact components adopt reinforced 316L stainless steel with anti-adhesive surface finishing, effectively reducing paste residue buildup on pipe walls and filling nozzles. Instead of conventional gravity feeding systems suitable for thin oils, this unit is equipped with constant-torque positive displacement feeding components. It provides steady, measurable material delivery for high-density pastes without intermittent feeding gaps or material layering, even during long-hour non-stop operation.
The independent insulated material tank maintains uniform raw material temperature throughout production, preventing local solidification and viscosity deviation that easily cause defective products. The matched slow-speed circulating cooling system avoids rapid internal curing, ensuring the thick paste core forms evenly inside each capsule without cracking or hollowing. The whole system keeps filling accuracy within ±3%, supporting capsule diameters of 2mm to 8mm and fill weights ranging from 20mg to 250mg to cover most high-viscosity commercial formulation specifications.
Classified Hourly Output For Paste Batch Orders
Adjustable output matched different paste concentration and filling load:
- 20-40mg fine fluid herbal paste capsule: 432000-576000 pcs/h
- 40-120mg medium-viscosity nutrient cream capsule: 201600-432000 pcs/h
- 150-250mg ultra-thick concentrated extract capsule: 28800-115200 pcs/h
Industrial Operation and Maintenance Benefits
Built-in customized operating preset for emulsified cream, root herbal paste, mineral mixed thick paste formulas. Operators adjust feeding torque and heat preservation temperature via touchscreen instead of modifying raw material formula viscosity. All feeding screw and discharge nozzles are quick-detachable, supporting high-pressure foam cleaning to clear residual thick sediment. Reinforced drive motor provides stable feeding torque, avoiding overload shutdown during high-density paste mass production.
Applicable Production Scenarios and Global After-sales
Ideal for herbal pharmaceutical factories, skincare cream OEM plants, functional health food manufacturers and custom extract processing enterprises. We provide viscosity matching parameter guide, English operation documents, 24/7 remote fault diagnosis, global spare parts dispatch, and on-site feeding calibration for overseas heavy-paste production workshops.
Buyer FAQ
Q: Is formula dilution required for ultra-thick raw paste before encapsulation?
A: Adaptive screw feeding torque eliminates extra solvent dilution, preserving original active ingredient concentration without formula modification.
Q: How to lower downtime when switching different paste formulations?
A: Detachable screw and nozzle assembly supports one-person disassembly and flush cleaning, shortening cross-formula changeover time for commercial batch schedules.
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