Seamless Softgel Machine For Pills

Yantai Boxin Pharmaceutical Machinery Co., Ltd. is one of the leading manufacturers and suppliers of seamless softgel machine for pills in China. Please feel free to wholesale cheap seamless softgel machine for pills for sale here from our factory. Quality products and reasonable price are available.

 

Standard softgel equipment serves general nutraceutical and cosmetic production, but falls short when manufacturing pharmaceutical-grade formulations that demand strict microbial control and particulate-free environments. Built exclusively for clinical and prescription-grade capsule manufacturing, this High Cleanliness Medical Softgel Machine integrates aseptic filling architecture, full 316L material-contact construction, and cleanroom-compatible enclosure design.

 

As a pharmaceutical-grade seamless softgel machine, it meets the rigorous production standards required for medical softgels, minimizing bioburden and cross-contamination risks throughout the encapsulation cycle.

 

The machine follows a unified industrial footprint - 1850×750×1800mm overall dimension, 380kg net weight, and 7.5kW rated operating power - compatible with global 380V three-phase power supplies. It operates reliably under controlled workshop conditions of 22-25°C ambient temperature and 45%-60% relative humidity, supporting stable performance for extended production runs in regulated medical manufacturing environments.

 

 

Every material-contact surface is precision-machined from pharmaceutical-grade 316L stainless steel with electropolished finishes, eliminating micro-pits where residue or microorganisms can accumulate. The filling system incorporates a closed-loop aseptic delivery design with sterile air barriers, preventing ambient contamination from entering the product stream during encapsulation. All gaskets and sealing components use medical-grade silicone certified for biocompatibility, supporting validation for pharmaceutical production environments.

 

The machine supports CIP (Clean-in-Place) and SIP (Sterilization-in-Place) compatible workflows, reducing manual disassembly and lowering contamination risks during changeover. Particulate emission levels are controlled to match cleanroom production requirements, making the unit suitable for installation in classified production zones without additional enclosure modifications.

 

 

Unlike standard production machines with open frames and exposed mechanical components, this unit features a fully enclosed body panel design with smooth, crevice-free exterior surfaces - allowing easy wipe-down and disinfection between batches. The drive and transmission systems are isolated from the product zone, preventing lubricant particulates or wear debris from entering the filling and forming areas.

 

The gelatin ribbon and filling stations are housed within a dedicated positive-pressure clean zone, maintaining directional airflow that keeps the forming area free from airborne contaminants. Tool-less quick-disconnect filling nozzles and die rolls reduce changeover time and minimize handling exposure, supporting rapid formula switching while preserving cleanliness integrity.

 

 

Output scales with capsule size and fill viscosity, delivering consistent throughput across medical seamless softgel specifications:

• 3-5 size small medical softgels: 180,000-250,000 pcs/h
• 5-10 size standard prescription capsules: 120,000-180,000 pcs/h
• 10-20 size large medical softgels: 70,000-120,000 pcs/h

 

Fill weight tolerance is held within ±2% across all size ranges, with consistent shell thickness and uniform seam integrity - critical for medical formulations where dosage precision directly impacts patient safety. The seamless softgel machine supports both oval and oblong capsule shapes, accommodating standard medical softgel profiles used across prescription and OTC pharmaceutical products.

 

 

We provide comprehensive validation documentation packages, including material traceability certificates, surface finish test reports, and cleaning validation protocols to support facility qualification processes. All product-contact components come with full 316L stainless steel material certificates and biocompatibility test records.

 

Electronic control systems support audit trail functionality and batch parameter logging, enabling full production traceability for regulatory audits. The HMI interface includes user-level access controls and recipe management, supporting structured production workflows required in regulated medical manufacturing facilities.

 

 

Ideal for pharmaceutical manufacturers, contract development and manufacturing organizations (CDMOs), clinical trial material producers, and medical softgel formulation research centers.

 

We offer professional formula adaptation consultation, GMP-aligned operation manuals, 24/7 remote technical support, and global spare parts supply. On-site installation qualification (IQ) and operational qualification (OQ) support are available for medical production facility validation projects.

 

 

Q: Can this machine be installed in an existing cleanroom production line?

A: Yes. The fully enclosed panel design, low particulate emission levels, and positive-pressure product zone make the unit compatible with standard pharmaceutical cleanroom environments without major facility modifications.

 

Q: Do you provide documentation for pharmaceutical validation processes?

A: We supply complete validation documentation packages, including material certificates, surface finish reports, and cleaning protocols to support IQ/OQ/PQ workflows in regulated production facilities.

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