Advanced Automated Seamless Softgel Machine

Advanced Automated Seamless Softgel Machine

DWJJ-IV is a seamless soft capsule production equipment designed for large-scale production of pharmaceutical and health product enterprises. It is developed with more than ten years of professional experience from BX-MACH and is suitable for continuous production of various soft capsules such...

  • Fast Delievery
  • Quality Assurance
  • 24/7 Customer Service
Product Introduction

DWJJ-IV is a seamless soft capsule production equipment designed for large-scale production of pharmaceutical and health product enterprises. It is developed with more than ten years of professional experience from BX-MACH and is suitable for continuous production of various soft capsules such as fish oil, vitamins, probiotics, and vegetable oils.

Automatic Softgel Machine

In the actual production process, enterprises may encounter problems such as difficulty in switching multiple formulas, excessive manual intervention, and unstable quality between batches. This machine is equipped with multiple sets of high-precision sensors, enabling online monitoring of key parameters and real-time tracking of indicators such as filling weight, capsule wall thickness, and cooling water temperature. At the same time, the equipment can automatically correct deviations during operation without the need for shutdown adjustment, which can stably maintain product quality and reduce raw material waste.

Equipment parameters

Voltage (3-phase 5-wire system)

380V

Power

11KW

Core material tank capacity

≦10L

Room Temperature

22-25℃

Indoor Humidity

45-60%

Diameter of Softgel

2-8 mm

Fill Quantity Difference

≦±3%

Coolant Volume

150L

Weight

600kg

Overall Dimensions

3170*860*2050 mm

 

The combination of mechanical transportation and appearance inspection devices can reduce the risk of pollution and damage caused by manual contact. In 24-hour continuous production, the product qualification rate remains stable, and the frequency of manual operations is significantly reduced. When facing thermal sensitive, high viscosity, and multiphase materials, process switching is easier and trial production losses are lower.

Level of automation

Auto-fill Gelatin

Auto-fill Core material

System

Auto

Continuous working capability

30*24-hour continuous operation

 

DWJJ-IV supports automatic recording and storage of production data, which can meet the daily quality traceability and audit requirements of pharmaceutical companies. The standard production capacity of the equipment is 288,000 pieces/hour, which can be increased to a maximum of 576,000 pieces/hour according to order requirements. Even after speeding up, stable processing accuracy can still be maintained, making it suitable for production enterprises that need stable expansion and improved automation levels.

Manufacturing capacity

Softgel Fill Quantity(mg)

pcs/h

20~40

576000~432000

40~80

432000~288000

80~120

288000~201600

120~150

201600~115200

150~200

115200~57600

200~250

57600~28800

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