High‑Precision Seamless Softgel Machine For Long‑Run Production

DWJJ-IV is designed specifically for the continuous production of long-term, large batch, and highly stable soft capsules. From mechanical structure, calibration logic to maintenance system, it is designed around the concept of "long-term accuracy without drift", solving the problem of quality fluctuations caused by wear, temperature changes, and stress accumulation in traditional equipment during continuous operation. The equipment adopts a regular calibration plan and verifies the filling volume through an online micro weighing device, with a resolution of up to 0.1mg, and automatically performs calibration every week. The mold roller adopts laser alignment method, and the parallelism error does not exceed 0.01mm. It can be calibrated once a month to maintain a stable state. Both temperature and pressure sensors support traceability calibration and can provide annual third-party calibration reports, ensuring that every accuracy indicator is traceable and verifiable.

In long-term production, the equipment will continuously monitor parameters such as temperature, pressure, material viscosity, and operating speed. When abnormalities occur, it will prompt in advance and automatically compensate to avoid small deviations accumulating into batch problems. Key components such as mold rollers, nozzles, measuring discs, etc. will be inspected according to a fixed production capacity and replaced promptly when the wear limit is reached. The equipment is equipped with an automatic lubrication system that uses food grade lubricants to be added regularly, which can reduce the wear of moving parts and extend their service life.

The cooling circuit adopts anti scaling heat exchange design, which can operate continuously and stably for 30 days without obvious scaling. Linked with the environmental control system, the equipment can operate stably in a workshop environment with a temperature of 22-25 ℃ and a relative humidity of 45-60%.

Through actual testing, DWJJ-IV can control the fluctuation of filling weight within ± 3% during 72 hours of uninterrupted production, maintain good wall thickness uniformity, have a high proportion of annual effective operating time, and have fewer unplanned shutdowns. After completing maintenance according to specifications, the equipment accuracy can be restored to its initial level, making it suitable for the production of drugs and health products that require high long-term stability.

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