Seamless Softgel Machine For Large Particle

Yantai Boxin Pharmaceutical Machinery Co., Ltd. is one of the leading manufacturers and suppliers of seamless softgel machine for large particle in China. Please feel free to wholesale cheap seamless softgel machine for large particle for sale here from our factory. Quality products and reasonable price are available.

 

Standard softgel equipment is engineered for medium-sized capsules and often struggles with large-format, high-dose formulations - leading to uneven fill distribution, shell deformation, and elevated rejection rates.

 

Built specifically for high-content functional capsule production, this Seamless Softgel Machine For Large Particle features high-flow filling pumps, oversized die roll tooling, and reinforced forming mechanics. As a heavy-duty seamless capsule machine designed for big-format capsules, it delivers consistent, defect-free results for large-dose formulations, maximizing yield for high-value functional supplement products.

 

The machine follows a unified industrial footprint - 1850×750×1800mm overall dimension, 380kg net weight, and 7.5kW rated operating power - compatible with global 380V three-phase power supplies. It operates reliably under standard workshop conditions of 22-25℃ ambient temperature and 45%-60% relative humidity, supporting stable performance for extended production runs with high-viscosity or high-solids formulations.

 

 

The filling system employs high-displacement rotary pumps with oversized bore pathways, delivering consistent, pulse-free fill volumes even for dense, particle-laden formulations. Each pump station features independent flow calibration and real-time volume monitoring, ensuring accurate dosage across the full range of large capsule sizes. The fill nozzles use wide-discharge designs to prevent clogging from suspended solids, maintaining steady throughput throughout production runs.

 

Material-contact components are constructed from heavy-gauge 316L stainless steel with polished surfaces, resisting wear from abrasive or high-solid content formulas. The quick-clean pump design supports thorough disassembly and sanitation, reducing cross-contamination risks when switching between different functional ingredient formulations.

 

 

Oversized die rolls with deep-drawn cavities produce large-format capsules with uniform wall thickness and consistent seam integrity - critical for big capsules where structural integrity directly prevents leakage and deformation. The forming station incorporates enhanced ribbon tension control and synchronized die roll alignment, eliminating shell stretching and uneven wall distribution common in large-capsule production.

 

The gelatin ribbon system supports thicker shell profiles for large capsules, with adjustable thickness settings up to 0.15mm for heavy-duty applications. Forming temperature and humidity are precisely controlled across the entire station, maintaining consistent gelatin plasticity and preventing surface wrinkling or dimpling on large capsule surfaces.

 

 

Output scales with capsule size and formula viscosity, delivering consistent throughput for large-format specifications:

• 10-15 size large functional softgels: 80,000-120,000 pcs/h
• 15-20 size extra-large capsules: 50,000-80,000 pcs/h
• 20-30 size maximum-size softgels: 30,000-50,000 pcs/h

 

The seamless softgel machine supports oval, oblong, and round large-capsule shapes, accommodating product design requirements across different functional supplement categories. Tooling changeovers use the quick-release die roll system, allowing size adjustments within approximately 90 minutes to support flexible production scheduling.

 

 

This equipment handles a broad range of high-content fill materials, from oil-based vitamin and mineral suspensions to paste-like botanical extracts, protein blends, and functional lipid formulations. The robust filling mechanism handles formulas with higher particulate content without clogging or inconsistent dosing, making it suitable for complex multi-ingredient functional products.

 

It serves sports nutrition brands producing high-dose protein and amino acid softgels, functional supplement manufacturers developing mega-dose vitamin and mineral formulas, and nutraceutical companies creating concentrated botanical extract capsules. The equipment supports both standard gelatin and vegetarian shell materials, accommodating market demands across different consumer segments and regulatory regions.

 

 

The integrated control system includes real-time weight monitoring and automated rejection of out-of-spec capsules, ensuring finished product quality meets tight tolerance requirements. Batch parameter logging records fill volumes, forming temperatures, and production speeds for each run, supporting traceability and quality documentation for functional supplement products.

 

We provide comprehensive technical support including formula adaptation guidance, standard English operation manuals, 24/7 remote troubleshooting, and global spare parts supply. On-site installation, operator training, and preventive maintenance programs are available for production facilities requiring ongoing operational support for large-format capsule lines.

 

 

Q: Can this machine handle large capsules with high-solids or particulate formulations?

A: Yes. The high-displacement pumps with oversized bore pathways and wide-discharge nozzles handle dense, particle-laden formulations without clogging, delivering consistent fill volumes for high-content functional products.

 

Q: What is the maximum capsule size this machine can produce?

A: The equipment supports large-format capsules up to 30 minim, with adjustable shell thickness and forming parameters to maintain structural integrity for extra-large softgel sizes.

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