Seamless Softgel Machine For Oil-Water Emulsion

Yantai Boxin Pharmaceutical Machinery Co., Ltd. is one of the leading manufacturers and suppliers of Seamless Softgel Machine For Oil-Water Emulsion in China. Please feel free to wholesale cheap Seamless Softgel Machine For Oil-Water Emulsion for sale here from our factory. Quality products and reasonable price are available.

 

 

Standard softgel filling systems are engineered for single-phase oil formulas. When processing oil-water mixed emulsions, they frequently face phase separation, uneven dosing, pipeline sediment and unstable capsule sealing. Built exclusively for dual-phase emulsion raw materials, this Seamless Softgel Machine For Oil-Water Emulsion integrates homogenized feeding and balanced pressure filling technology. It locks uniform water-oil distribution inside each capsule, eliminating common production flaws such as core layering, oil leakage and inconsistent active ingredient concentration for emulsion skincare and nutritional softgels.

 

The unit follows unified series hardware specifications: overall dimension 3170×860×2050 mm, net weight 600 kg, rated operating power 11 KW, compatible with global 380V three-phase factory power. A controlled workshop environment of 22-25℃ and 45%-60% relative humidity stabilizes emulsion viscosity, preventing premature phase splitting before filling.

 

 

This filling system adapts to all stable oil-water compound raw materials widely used in cosmetics and functional food production. It runs consistent batches of hydrosoluble nutrient emulsions, facial repair cream blends, plant oil-aqueous extract mixtures and mild emulsified vitamin complexes. The whole feeding flow maintains uniform suspension of water and oil phases without stratification, protecting mixed active components during long-hour continuous runs.

 

 

Unlike single-oil models with simple gravity feeding, this machine adds an inline low-shear homogenization module before dosing. It constantly agitates the emulsion to keep dual phases evenly blended and avoids heavy aqueous sediment settling at tank bottoms. All material contact surfaces adopt seamless mirror-polished 316L stainless steel, which resists adhesion of thick emulsified mixtures and simplifies post-batch flushing.

 

A dual-temperature holding tank separates gelatin shell material and emulsion core, matching the different thermal stability requirements of oil-water blends. Gradient slow cooling prevents rapid internal demulsification after molding. The equipment holds filling deviation within ±3%, supporting capsule outer diameters from 2 mm to 8 mm and adjustable fill weights ranging 20 mg to 250 mg.

 

 

Output scales based on single capsule fill volume, matching small trial batches and mass commercial orders for emulsion softgels:

• 20-40 mg micro emulsion skincare capsules: 432,000-576,000 pcs/h
• 40-120 mg standard dual-phase nutrient softgels: 201,600-432,000 pcs/h
• 150-250 mg high-load concentrated emulsion capsules: 28,800-115,200 pcs/h

 

 

Pre-installed parameter presets for mainstream oil-water emulsion formulas cut repeated manual calibration during batch changes. All feeding pipes, homogenizer heads and filling nozzles are tool-free detachable, enabling full sanitization to eliminate cross-contamination between different emulsion recipes. Continuous homogenization cuts defective rates caused by phase separation, stabilizing finished capsule shelf performance for OEM brands. Low noise and steady torque output suit round-the-clock cleanroom operation.

 

 

Suitable for cosmetic emulsion OEM workshops, compound nutritional supplement manufacturers, plant extract dual-phase processing plants and cross-border skincare capsule suppliers. We supply emulsion formula adjustment guides, full English operation manuals, 24/7 remote fault diagnosis and worldwide spare parts delivery. On-site equipment calibration is offered for large emulsion softgel production lines.

 

 

Q: Can this machine stop oil-water phase separation during long production shifts?

A: Built-in inline homogenization and constant low-speed stirring maintain uniform dual-phase suspension all through filling, preventing sediment and layering inside capsules.

 

Q: Is cleaning complicated after switching different emulsion formulas?

A: Smooth seamless stainless steel surfaces and fully removable feeding assemblies support complete flushing with standard sanitizers, leaving no residual emulsion to interfere with subsequent batches.

 

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